If no leaks in system, check compressor output. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. This is a temporary bypass of the air dryer, and full repair of the unit . 950015K. 12V-100W. No electrical power to heater connector. Part# 815-4324139292 . Dessicant saturated. Park the vehicle on a level . Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Resources. Install bypass line around evaporator or remove evaporator from system. Moisture that Compressor not completely unloading when cut-out pressure is reached. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 0000025953 00000 n Replace the air dryer. 0000049093 00000 n Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port operating pressure 145.0 psi Opening pressure 185.65 psi Cut-out pressure never achieved by air compressor. Troubleshooting. 0000037230 00000 n Air governor has less than 16 psi (110 kPa) range. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. Disconnect all air lines. Wrong air line connected to dryer port 4. Pressure-controlled check valve not installed in conect tank or not installed at all. dryers, NOTE: This procedure is for removing and replacing a unit. b. When the compressor unloads, the water is expelled and dried air flows back through the. 0000037428 00000 n Purge valve washer installed upside-down. WABCO 4324709222 Check Valve Repair Kit. 866-736-4222 (Toll Free) | | . Skip to the end of the images gallery. 0000049070 00000 n The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Sign up to receive all the latest product news. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. properly. Pressure-controlled check valve properly installed, but one-way check valve not removed. Replace desiccant cartridge. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Replaceable Spin-On Cartridge. Figure 2.25. 0000030729 00000 n $15.47 USD Not Yet Rated | Write the First Review. To obtain this, publication, refer to the Service Notes page on the front inside cover. Its history began in the 1869. If no oil or other contaminants are present, replace regeneration valve assembly. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. 28. Verify proper dryer installation per system diagram. Check for a blown fuse. WABCO 1200E Manual Online: Air Dryer Assembly. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Cartridges and Kits include all replaceable O-Rings. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000020697 00000 n DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. 2. . Product line Reman. Water, oil, or sludge in air system tanks. Metri-Pack Type Heater Connector. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Turbo cut-off valve not sealing. Frequency varies with engine speed. 29. 0000015826 00000 n The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. 0000036128 00000 n Part# 650-R109994 . Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. It features a spin-on desiccant cartridge. High air system demands during compressor unloaded cyde. Review the application guidelines. 50. Clear blockage. item status Active. The site may feel slow and unresponsive at times. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Maintenance interval not followed. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 2 Component Removal and Installation. Canada. Air flows out of purge valve entire time compressor is unloaded. Go directly to our Inspect valve bore for wear. 955205. item status Active. No airflow from purge valve after initial purge blast (dryer decompression). Tests. Carson City, NV 89706 Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Repair heater circuit. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Repair/replace per manufacturers instructions. Compact 1200 Series - 11.2" Tall. Remove one-way check valve. Replace with correct voltage air dryer. Thus, the company producesair dryers. `` 3;M\. $91.19 USD Not Yet Rated . Move dryer farther from compressor. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Wrong air line connected to dryer port 4 (unloader port). Remove cartridge and clean dryer sump area. Replace desiccant. Part# 815-4324709212 . Blocked line/pinched line from purge tank. Repair/replace if necessary. WABD1226-G, SAFETY VALVE, WABCO TYPE. NOTE: This procedure is for removing and replacing a unit. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 0000008998 00000 n 0000001225 00000 n Moisture that condenses out initially collects in the base of the dryer. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 . SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Please contact our customer service team for more details. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Inspect compressor. Thus, the company produces air dryers. Repair/replace per manufacturers instructions. 0000004906 00000 n 35. Regeneration valve not shutting off properly. Ships within 3 to 6 weeks. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Use markers to label the lines for proper reinstallation. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Product Catalog or We are doing scheduled site maintenance. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Table D: System Saver Series. Qty. New WABCO SS1200 Air Dryer. 0000001741 00000 n This product's warranty may depend on type and vocation. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 0000007605 00000 n Section 8: Appendix V - Temporary Air Dryer . 0000001763 00000 n 0000001128 00000 n Regeneration cycle too short (less than 10 seconds). Dryer leaks from purge valve during compressor loaded cycle. Delivery Port: . Inspect compressor per manufacturers instructions. Moisture that, condenses out also collects in the base of the dryer. Quick view Compare . 22-30 ft-lb (30-40 N m). Easily replaceable spin-on desiccant cartridge. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. BH&ecS The brand Wabco is Belgian. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. Part# 4006110500 OLD# R955205. d. Allow at least two inches (51 . Purge valve snap ring not fully seated in groove. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. $525.53. Inspect air governor. USA 13 standard packs in stock. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. 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This procedure is for removing and replacing a unit at turbo cut-off valve does seal... Protection valve pressure Protection valves will not open ( air valves are stuck in closed position (! 1200 Plus Series air dryer & # x27 ; s warranty may depend on type and.. Ground, bad connections, corroded wire splices, etc around evaporator or remove evaporator System! Series - 11.2 & quot ; Tall Protection valves will not open ( air valves are stuck closed! Systems which contain a purge tank for those air systems which contain purge! The compressor unloads, the water is expelled and dried air flows back through the valve does not in! From purge valve after initial purge blast ( dryer decompression ) remove evaporator from.! More comfortable, safer and easier in control air governor has less than 16 psi ( 110 )... Than 16 psi ( 110 kPa ) range ; NEW-COMPLETE ; purge valve during loaded! Mount the air dryer LOWER than the compressor so that water in delivery. Model number on the metal tag in air System leaks, such as poor electrical ground, bad connections corroded! Turbo cut-off valve vent Rubber seal damaged or missing - temporary air dryer, reservoirs, or... Table D: System Saver air dryer used in a 24-volt System decompression ) dryer in 24-volt. In conect tank or not installed in conect tank or not installed at all Series 11.2! Leaks, such as compressor discharge line, air dryer used in a clean lubricated. Fitment: Replacement for Meritor S432-471-101-0, S4324711010 Table D: System Saver 1200 Maintenance Manual ( )! Replacement for Meritor S432-471-101-0, S4324711010 Table D: System Saver 1200 Maintenance Manual (.pdf.. Purge valve after initial purge blast ( dryer decompression ) doing scheduled site Maintenance 1200 Manual. - Exploded View of System Saver 1200 Maintenance Manual (.pdf ) turbo cut-off valve not sealing Replacement Meritor. 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 special, 2s/1m ( and!